Intuitive Surgical Recalls da Vinci X, Xi, and 5 Surgical Systems Due to Software Error

Source: FDA · United States

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Intuitive Surgical, Inc. has issued a voluntary recall for 219 da Vinci surgical systems because a software error allowed faulty instrument arms to remain in clinical use.

What this FDA recall tells you, and what most readers miss

This notice was issued by FDA on February 19, 2026 and geographically references United States. Its severity classification of "high" signals how the issuing agency weighs the risk of harm if no action is taken — "critical" and "high" tier alerts typically carry direct consumer actions, while "medium" and "low" tend toward informational guidance or monitoring advisories. The category it belongs to — FDA Recalls — determines the regulatory framework behind it, which shapes what remedies (refunds, replacements, recalls, evacuations) are available to affected individuals and who holds statutory responsibility for enforcement.

Most readers skim a notice like this, check whether they are personally affected, and move on. The more useful lens is to read it as a data point about the issuing system: how quickly FDA detected the hazard, how precise the geographic or product-identifier scope is, and whether similar notices have clustered in the same category or region in the last 90 days. Cluster patterns frequently precede a broader regulatory action — a single localized FDA recall is isolated; three of them within a quarter often indicate a supply-chain, infrastructure, or seasonal driver that will keep producing notices until something structural changes.

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What Happened

Intuitive Surgical, Inc. has initiated a voluntary recall of several da Vinci surgical system models due to a software implementation error. This error allowed Universal Surgical Manipulator (USM) arms that failed a critical diagnostic test to remain in clinical use. The diagnostic test is intended to detect bent or misaligned insertion axis ball screws, which are precursors to potential fatigue failure or fraction of the component.

Which Products Are Affected

The recall affects 219 units across the following product lines and models:

  • Brand Names: da Vinci X, da Vinci Xi, and da Vinci 5 Surgical Systems
  • Model/Catalog Numbers: IS4000, IS4200, and IS5000
  • Affected Component: USM sub-component part number 380647-xx
  • UDIs: 00886874114216, 00886574119747
  • Recall Number: Z-1232-2026

Geographic Distribution:

  • United States: AL, AR, CA, CO, CT, FL, ID, IL, IN, KS, KY, MD, MI, MN, MS, MO, NC, NJ, NV, NY, OH, OK, OR, PA, TN, TX, UT, VA, WA, and WI.
  • International: Austria, Brazil, China, France, Germany, Greece, India, Italy, Japan, Lebanon, Netherlands, South Korea, Spain, Switzerland, Taiwan, and United Kingdom.

What You Should Do

Intuitive Surgical, Inc. notified affected customers via an initial firm notification letter sent on November 7, 2025. Healthcare facilities and surgical centers using the da Vinci X, Xi, or 5 systems should review their inventory for the affected serial numbers listed in the firm's notification. If a system is identified as part of the recall, users should follow the specific guidance provided by the manufacturer regarding the inspection or replacement of the USM arms.

Why This Matters

This recall is critical because the failure to identify bent or misaligned ball screws could lead to the mechanical failure of a robotic arm during a surgical procedure. Such a failure poses a risk to patient safety and the successful completion of surgical tasks like cutting or suturing.

Source

Information provided by the FDA.

Original source: FDA Official Notice ↗

All FDA Recalls →

Frequently Asked Questions

Common questions about this FDA recall.

What is this FDA recall about?
Intuitive Surgical, Inc. has issued a voluntary recall for 219 da Vinci surgical systems because a software error allowed faulty instrument arms to remain in clinical use.
Which agency issued this alert?
This alert was issued by FDA. The original notice is available at the source link at the bottom of this article.
How severe is this alert?
This alert is classified as "high" severity. Take precautions and monitor for updates.
What area is affected?
This alert affects United States. Check with FDA for the most current geographic scope.
Where can I find more FDA Recalls updates?
Browse the full FDA Recalls feed on Areazine at areazine.com/recalls/fda/ for the latest updates from FDA and other agencies.